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What are the maintenance methods for a vertical deep hole drill with a double tool magazine?

2023-07-15
order

Double tool magazine vertical deep hole drilling is a kind of special equipment for processing long holes, maintenance is important for its normal operation and prolong the service life. The following will introduce the maintenance methods of double tool magazine vertical deep hole drilling.

1. Daily maintenance:

a.Regular cleaning: clean the equipment at the end of each day, remove debris such as chips, oil and dust, and keep the surface of the equipment clean.

b.Oil filling: According to the lubrication guide provided by the equipment manufacturer, oil all moving parts to ensure the smooth operation of the equipment.

c. Check the electrical system: Regularly check the electrical system, such as wires, terminals and plugs, to ensure its normal operation and repair or replace damaged parts in time.

2. Lubrication maintenance:

a. Lubricant Selection: Select appropriate lubricants, such as grease, lubricant, etc., according to the requirements of the equipment manufacturer, and ensure that their quality meets the requirements.

b. Lubrication parts: Determine the lubrication parts according to the equipment maintenance manual, including bearings, rollers, guide rails and other parts, and lubricate them according to the requirements to ensure the normal operation of the equipment.

c. Lubrication cycle: according to the frequency of equipment use and work intensity, develop a reasonable lubrication cycle, regular lubrication of equipment to ensure the normal operation of the equipment and extend the service life.

3. Fault repair:

a.Failure analysis: When the equipment fails, firstly carry out failure analysis to determine the cause of the failure, and find out the failure point through inspection, elimination and testing.

b. Repair measures: According to the cause of the failure and the failure point, take appropriate repair measures to repair or replace the damaged parts, and ensure that the equipment can operate normally.

c. Failure records: Record each repair process, including the cause of failure, repair measures and repair results, etc., in order to facilitate the later failure analysis and prevention.

4. Regular maintenance:

a.Equipment cleaning: Regularly clean the equipment comprehensively, including internal and external cleaning, to ensure that the surface of the equipment is clean and the internal dust does not accumulate.

b.Parts inspection: Regularly check the wear and tear of the equipment parts, including knives, tool holders, bearings, etc., and replace them in time if necessary.

c. Rubber parts inspection: Check the rubber parts in the equipment, such as seals, hoses, etc., and replace them in time if they are aged or damaged.

d. Equipment calibration: Regularly calibrate the equipment, including the calibration of machining accuracy, tool alignment, etc., to ensure the machining accuracy and working effect of the equipment.

5. Safety protection:

a.Operation training: train the equipment operators to familiarize them with the use of equipment, operating procedures and safety precautions, and conduct regular training and examination of operating skills.

b.Safety inspection: Regularly inspect the safety devices of the equipment, including emergency stop button, machine door locks, etc., to ensure that the equipment can provide adequate safety protection during normal operation.

c. Equipment maintenance records: Maintenance and repair of the equipment to record, including maintenance and repair date, content and implementation of the person, in order to facilitate the later safety assessment and traceability.

Maintenance is vital to the normal operation and prolonged service life of the double tool magazine vertical deep hole drill. Through regular cleaning, lubrication and maintenance, fault repair, periodic maintenance and safety protection, we can ensure the normal operation and safe use of the equipment and improve the stability and productivity of the equipment. At the same time, timely recording and analysis of equipment failure and maintenance can provide an important reference for future troubleshooting and prevention. In the maintenance work, it should be in accordance with the maintenance manual and technical requirements provided by the equipment manufacturer to ensure the operation standardization and safety, and conduct regular training and assessment to improve the skill level of the operators to ensure the safety and normal operation of the equipment.

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Guangdong Ligong Technology International Co., Ltd.

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Email: tomigo@ligongmachine.com 

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