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What are the innovations and trends in vertical deep hole drilling technology?

2023-07-25
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Vertical deep hole drilling is a kind of drilling machine specialized in processing deep holes, and its technological innovation and development trend mainly includes the following aspects:

1. Optimization of structural design: The structural design of vertical deep hole drilling needs to consider factors such as rigidity, stability and precision of the machine tool while meeting the machining requirements. The future development trend is to optimize the structure, reduce the weight, improve the rigidity and stability, and improve the performance of the whole machine through new materials and ceramic technology and so on.

2. CNC system and automation: with the continuous development of CNC technology, vertical deep hole drilling also tends to realize a high degree of automation. The future direction of development is to combine the CNC system with sensor technology, intelligent control, etc., to realize automated adjustment and adaptive control, improve machining accuracy and efficiency, and reduce operating difficulties.

3. Innovation of tool technology: the tool is one of the most critical parts of deep hole machining, and the future development trend is to improve the cutting efficiency and life through the innovation of tool materials and process improvement. For example, the use of new shank materials, such as ceramic materials, can improve the hardness and anti-wear performance of the tool.

4. Process monitoring and detection technology: deep hole machining is a complex process, the monitoring and detection of the machining process can detect problems in time and improve machining efficiency and quality. The future development trend is to introduce non-contact detection technology, such as infrared thermography, vibration sensors, etc., real-time monitoring of tool wear, cutting force, temperature and other parameters, and diagnosis and prediction through artificial intelligence and big data analysis technology to improve the stability and reliability of machining.

5. Environmental protection and energy saving: With the global demand for environmental protection increasing, the future development trend is for vertical deep hole drilling to develop in the direction of environmental protection and energy saving. For example, the use of lubricant regeneration and recycling and clean lubrication technology can reduce waste liquid emissions and energy consumption. At the same time, reducing the energy consumption of machine tools and improving the efficiency of energy utilization is also an important development direction of vertical deep hole drilling technology.

6. Intelligent manufacturing and industrial Internet: the future development trend is to combine vertical deep hole drilling with intelligent manufacturing and industrial Internet to realize the digitalization and networking of the manufacturing process. Through real-time data collection and analysis, remote monitoring and intelligent scheduling can be realized to improve production efficiency and flexibility. In addition, connecting vertical deep hole drilling with other production equipment to achieve process optimization and automation is also one of the directions of development.

In conclusion, the future innovation and development trend of vertical deep hole drilling technology will be in the main direction of structural optimization, CNC system and automation, innovation of tooling technology, machining process monitoring and detection technology, environmental protection and energy saving, intelligent manufacturing and industrial internet, in order to improve machining accuracy and efficiency, reduce energy consumption and environmental pollution, and realize intelligent and networked manufacturing process.



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